How to Manage Risk and Uncertainty in the Supply Chain?

What are supply chain risks? How can they affect your company? How can you optimize supply chain risk management? Read this post for the details!

In Brief 

  • Poor supplier performance, global labor shortage, demand planning complexity, rising inflation, the likelihood of a recession, volatile global economic conditions, geopolitical scenarios, and environmental concerns are primary risks experienced by suppliers in 2023. 
  • Companies must prioritize risk management instead of focusing on reactive actions to reduce costs, mitigate potential damages, and optimize customer service

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Supply chain risk management allows businesses to identify, evaluate, and reduce risks. Developing and maintaining optimal supply chain management strategies can help your company streamline its operations, reduce costs, improve customer service, and boost the bottom line. 

Research shows that identifying, assessing, and monitoring supply chain risks require sophisticated tools, techniques, and strategies, including the internal and external collaboration of supply chain members. 

The purpose is to reduce vulnerability and ensure profitability, allowing a company to gain a competitive advantage in the market. Most supply chain businesses fail to identify and manage risks or uncertainties. 

One reason is that they don’t have evidence-based knowledge, cutting-edge tools, and optimal resources to streamline the process. Today’s article will answer the question: “How to manage risk and uncertainty in the supply chain?” Read on! 


Understanding Supply Chain Risk and Uncertainty

According to Law Insider, supply chain risk refers to unwanted functions, malicious activities, and uncertainties that can disrupt a product’s design, manufacturing, production, and distribution. It also affects the installation, operation, and maintenance of a supply chain system or network. Moody’s Analytics highlights common examples of supply chain risks:

  • Disruptions in production and operations
  • Cybersecurity incidents
  • Quality issues and defects
  • Transportation and logistics disruptions
  • Geopolitical risks and trade disputes
  • Supplier and third-party risks
  • Environmental risks and sustainability concerns
  • Demand volatility and shifts
  • Labor shortages and skills gaps
  • Regulatory and compliance risks

According to Supply Chain Digital, 85% of businesses experience one or more disruptions in their supply chain operations yearly. These include data threats, financial instability, and incidents on site. 

In addition, the article reports that 75% of companies experienced ransomware or cyberattack during the Covid-19 pandemic. 40% of companies failed to recover data lost due to the cyberattack. 

So this means companies are vulnerable to cyberattacks, including malware and ransomware, and they must implement a solid data risk management strategy to prevent hackers and cybercriminals from stealing valuable data. 

Developing an evidence-based supply chain risk management strategy with reliable standards, protocols, and tools can benefit your company in several ways. These include:

  • Optimal production and delivery of products 
  • Prevention of financial instability by detecting risks earlier 
  • Responding to unexpected events efficiently and quickly 
  • Protecting your company’s brand and reputation 
  • Attracting and retaining clients 
  • Improving customer satisfaction 
  • Remaining compliant with standards, rules, and regulations 

Assessing Supply Chain Risk

According to Sedex, companies looking to reduce or mitigate supply chain risks must follow a multi-pronged approach, focusing on historical and real-time data. You must develop a systematic plan that focuses on potential hurdles and opportunities for growth. The following strategies or methods can help you assess the supply chain risk. 

Map Your Supply Chain 

Mapping your supply chain requires getting a more transparent and bigger picture of your suppliers’ locations. For example, you must focus on the tier of suppliers and areas or regions they operate in to get detailed information. It usually includes outsourced contacts, labor providers, and other parties that pose high-risk issues. 

Recognize High-Level Risk Factors 

Once you have mapped your supply chain, you can analyze the contextual or high-level factors contributing to risk levels in specific countries or sectors. For example, risk factors at a country level include:

  • Poor legal systems 
  • Discrimination against specific groups 
  • Corruption and mismanagement 
  • High levels of poverty 

Companies must also analyze the regional factors to streamline the process. These elements are security issues and proximity to migration corridors. Besides, businesses must develop a sophisticated approach to get real-time data on the types of workers employed. You can get this data or information from numerous sources, such as the United Nations (UN) agencies or research firms. 

Prioritize Risks to Identify Potential Impacts 

Every company has limited resources to assess supply chain risks. Therefore, they must focus on risks that can hinder their business operations. One way to do this is to prioritize risks by identifying their potential impacts on rights holders. 

In addition, you can also use this strategy to use resources more effectively. We recommend narrowing the focus on risks that can cause severe damage to your company and supply chain network. 

According to UNGPs, prioritization is an excellent way to rank risks based on their seriousness. However, this requires digging deep into the data and analyzing it thoroughly to gain valuable insights. For instance, ask yourself the following questions to optimize the process:

  • How likely is it that the risk will lead to a severe complication? 
  • Will it seriously impact an individual or community?
  • How many people will the potential risk affect?
  • What strategies can I use to reverse the impact?

Answering these questions will give you a clearer picture of the potential risks and help you develop and modify your strategy. Thus, you can follow a proactive approach to minimize the impact of risk on your business, people, and community. 


Strategies for Managing Supply Chain Risk and Uncertainty

Managing supply chain risks and uncertainty is a daunting and time-consuming task. It requires thorough planning and preparation and getting everyone on board. So, how do you streamline the process without hassle? Here are a few strategies to get started: 

Contingency Planning

A contingency plan is essential for managing risks and uncertainties. It requires a company to develop protocols and procedures, allowing it to prepare itself for unexpected events and disruptions in the supply chain. 

Research shows that a contingency plan is a proactive approach to risk management, requiring a company to evaluate the probability and potential effect on the supply chain. However, you must develop a plan based on the SMART strategy and ECG principles and follow an evidence-based framework that aligns with your business goals. 

Suppose you have problems or disruptions in transportation or logistics, such as transportation providers experiencing a strike. In that case, you can execute your contingency plan focusing on alternative service providers. In that case, you will prioritize shipments and discuss potential delays with suppliers and customers. 

Supplier Relationship Management

Supplier relationship management is integral to managing risks and uncertainties. It requires working relationships with suppliers to minimize risk and maximize value. We recommend the following strategies to develop close relationships with suppliers:

  • Aligning your company’s and supplier’s goals and objectives 
  • Collaborating on essential strategies to improve:
    • Quality 
    • Reduce costs 
    • Boost efficiency 
    • Increase revenues 

According to Tech Target, supplier relationship management involves various activities based on a company’s requirements or needs. These include supplier selection, performance monitoring and evaluation, contract management, and supplier development. 

Scenario Planning

According to Gartner, scenario planning is a powerful tool for businesses to identify, evaluate, and prepare for potential risks, disruptions, and complications in the supply chain. The purpose is to create hypothetical scenarios based on various possible outcomes. 

Similarly, it would help if you analyzed the impact of each scenario on your business operations related to the supply chain. Thus, you can gain valuable insights to develop a plan and actionable approach for each scenario. 

MIT reports that a company must identify potential drivers of change, including natural disasters, new regulations, geopolitical events, and other factors, to develop scenarios. Remember, this requires collecting and analyzing historical and real-time data to create realistic scenarios and their potential impact on your company in the future. 

Data Analytics & Predictive Modeling 

Data analytics is an effective and reliable tool to track numerous factors, such as inventory, demand, transportation bottlenecks, supplier performance, and delivery times of raw materials or finished products. 

According to Snowflake, supply chain risk management has become necessary for companies due to the globalized, complex, and interconnected business environment. So, your company needs real-time visibility into the supply chain to identify and analyze potential disruptions and complications. 

Remember, traditional supply chain methods can’t resolve issues. For instance, siloed systems and manual spreadsheets can lead to data redundancies and inaccuracies, preventing you from optimizing the process. 

On the other hand, you can streamline supply chain risk management by utilizing modern technologies, such as machine learning algorithms, cloud computing, predictive analytics, big data, etc.

Thus, you can gain real-time visibility and valuable insights into the supply chain. Moreover, we recommend collaborating and communicating with key stakeholders in the supply chain to manage risks and improve resilience. 

You must adopt a proactive, evidence-based, and technology-driven approach to minimize disruptions, maintain stakeholder trust, and improve customer satisfaction. You can use a tailored or customized cloud-based platform to collect and analyze data and gain real-time insights. 

Make sure you find and use a cloud platform based on machine learning and predictive mathematical models to identify potential risks and disruptions in the supply chain. 


Supply Chain Resilience and Business Continuity Planning

According to SAP, supply chain resiliency allows companies to respond efficiently and quickly to operational disruptions. Resilience is primarily based on evidence-based, reliable, and flexible contingency planning and forecasting. 

It covers many aspects, such as material sourcing, logistics, and delivery of final products or services. So, how do you achieve supply chain resilience? Follow the tips and tricks below! 

Manufacturing Network Diversification

Most companies focus on diversifying their manufacturing or sourcing bases due to the U.S-China trade war. For instance, you can establish partnerships with suppliers outside U.S. and China to avoid disruptions and optimize the sourcing of materials or delivery of finished goods. 

Nearshoring

If you want to reduce geographic dependence on global networks, you can leverage nearshoring. Not only does nearshoring shorten cycle times for final products, but you will also gain more control over inventory and supply the products efficiently and quickly to end consumers.

However, nearshoring is about local and regional supply chains, adding more players and complexity to the network. As a result, you may experience increased costs when moving products to the end customers. Overall, this is a reliable approach when used carefully. 

Ecosystem Partnerships

The Covid-19 pandemic is one of the leading causes for companies to adopt a diversified approach to sourcing. However, collaborating with suppliers, particularly for raw materials, requires companies to prepare themselves for unexpected events. 

The purpose is to build resilience and prevent disruptions in the future. Therefore, you must establish solid relationships with contract manufacturers to diversify production and distribution in various countries. 

Business Continuity Planning for Risk Management

ASCM highlights that business continuity planning is a preventative strategy for managing risks in the supply chain. A company must develop protocols and methodologies for improving business operations during delays or disruptions. 

According to EY, a business continuity plan identifies alternative suppliers and transportation methods, establishes essential materials’ safety stock levels, and streamlines communication with suppliers, customers, and other stakeholders. 

In addition, a reliable approach/plan requires collaboration between the supply chain’s stakeholders. These include suppliers, logistic providers, and customers. According to American Express, successful companies perform ongoing and thorough monitoring of contingency plans to remain resilient during unexpected events and changing risks. 

So, when you develop and implement an evidence-based continuity plan, you can reduce the risk and impact of disruptions on your business operations. As a result, stakeholders and customers trust your company, and you achieve enough resilience to prepare for and mitigate risks even when unexpected events occur. 


The Role of an Agile Supply Chain in Managing Risk and Uncertainty

Developing and implementing an agile supply chain allows a company to improve process efficiency and empower employees to improve productivity, leading to an increased overall bottom line. 

According to Four Kites, an agile method is an excellent way to respond to unexpected and sudden changes in supply and demand. So, we recommend adopting an agile model to act quickly and decisively. 

However, you must understand the difference between lean and agile supply chain models. For instance, an agile supply chain allows you to achieve flexibility and handle changes in sudden demands or crises. 

On the other hand, a lean supply chain requires you to perform thorough and continuous improvement to maximize savings. At the same time, it allows you to minimize redundancies. 

According to JIGA, the Covid-19 pandemic has forced companies to realize that their supply chains are static. Most companies failed to cope with the situation due to the closing of manufacturing centers in Asia and disruptions in shipping. 

Some companies partnered with local and regional manufacturers and suppliers to overcome the situation. However, onboarding new suppliers were daunting and frustrating because they couldn’t align their goals/objectives. 

However, some companies like Amazon thrived during the Covid-19 pandemic by providing customers with reliable services and support through rapid response and delivery of products. 


Final Words 

The supply chain is the core aspect of your company, and any interruptions or disruptions can harm your business’s day-to-day operations. For instance, a small error in data or delay in product delivery can cause financial distress or close your company. 

Sometimes, the reputational damage is irreparable, meaning you must act proactively and develop a sophisticated supply chain risk management strategy to stay afloat in the industry. 

Supply chain risk management allows you to identify and analyze potential problems and implement a preventative strategy to mitigate those risks. When you monitor your supply chain, you will catch vulnerabilities, change your strategy, and ensure security/safety for your company and its stakeholders, including investors, employees, and customers.

Common risks and uncertainties in the supply chain fall into four categories. These include environmental, economic, political, and ethical complications. For instance, companies that fail to develop a risk management strategy may experience a recession, work stoppage, manufacturing delays, bankruptcy, etc. 

You can analyze the potential risks associated with suppliers, such as natural disasters, cybersecurity threats, quality issues, geopolitical events, and transportation disruptions. Likewise, we suggest assessing the potential impact of these risks on your supply chain operations to get a clearer picture and modify your strategy accordingly. 

Developing contingency plans can help you mitigate risks and their impact on your supply chain operations. For instance, a contingency plan involves looking for alternative suppliers and developing communication protocols with stakeholders. Finally, evaluate cybersecurity protocols, review compliance with relevant industry standards, and track suppliers’ performance to streamline the process. 

Monitoring your supply chain operations requires you to use cutting-edge tools such as software programs based on machine learning algorithms, big data analytics, and predictive modeling to gain real-time visibility and insights into the supply chain. In addition, we recommend communicating and collaborating with all stakeholders to ensure timely updates and avoid disruptions. 

We have already discussed the significance of a contingency plan for your company. You must develop standards, protocols, methodologies, and procedures to identify unexpected events and overcome potential issues. 

Increasing your supply chain resilience requires adopting a proactive approach to risk management and incorporating cutting-edge tools to analyze real-time data and gain valuable insights. 

These insights can help you make informed decisions and mitigate more minor risks on time before they become complications and cause irreparable damage to your company.

Data analytics, predictive modeling, machine learning algorithms, and cloud computing are advanced technologies that streamline your company’s digitalization and allow you to develop specific, measurable, realistic, and timely plans. Make sure you choose tools that align with your company’s vision and mission and can help you resolve potential issues. 

Improving and maintaining supplier relationships requires a sophisticated approach based on regular communication and feedback to ensure you and your suppliers are on the same page. 

The purpose is to improve quality, increase efficiency, and reduce costs. We recommend listening to your suppliers’ concerns, establishing a service level agreement, measuring their performance, and determining suppliers’ data accuracy to streamline the process. Don’t forget to focus on the strategic alliance and backward integration.

Agile and lean supply chains are critical for companies to achieve their goals and improve their bottom line. While an agile supply chain focuses on flexibility and responsiveness, a lean supply chain prioritizes waste reduction and ensures efficiency. You can use either agile, lean, or both strategies based on your requirements.

Author

Dave Wardle

By David Wardle,
Vice President, Operations

David has been at GPSI since its inception in 2006. He is responsible for the development and execution of Operational Strategies. Prior to joining GPSI, David held several Senior Leadership roles at Boeing Toronto Limited/McDonnell Douglas Canada and accumulated over thirty years of Aerospace Management experience. David is Lean Manufacturing Certified, has earned diplomas in Human Resources Management and Aircraft Maintenance Engineering and is a graduate of the Boeing Leadership Centre.